Ziad J. Rached
Lontzen
Summary
Experienced Automation Team Leader with over 20 years of expertise in industrial automation systems, robotics, and operational efficiency. At Procoplast, a Methode Electronics company, I lead the automation maintenance department, overseeing preventive and corrective maintenance, robot installations, and data-driven KPI and OEE monitoring. Skilled in using Django with Python, JavaScript, and HTML for automation data collection.
As an automation System developer I have extensive experience with various automation and vision systems, including Siemens, Lenze, Epson robots, Keyence, Cognex, and Datalogic.
Certified PMP with strong leadership and technical skills.
Overview
22
22
years of professional experience
1
1
Certification
Work History
Automation Maintenance Team Leader
Procoplast, a Methode Electronics Company
01.2021 - Current
- Lead the automation maintenance department, managing preventive and corrective maintenance of production equipment and robotic systems to ensure continuous operations
- Supervised a team of maintenance technicians, overseeing task delegation, troubleshooting, and training to ensure high performance and skill development
- Installed new robotic system on production lines, enhancing automation capabilities and increasing production output
- Managed inventory and spare parts for automation systems, minimizing downtime through efficient stock control and procurement
- Designed and implemented a Django-based data collection system that integrated with all production robots to monitor Key Performance Indicators (KPIs) and Overall Equipment Effectiveness (OEE)
- Developed using Python, JavaScript, and HTML
- Gained hands-on experience with advanced vision systems, including Keyence, Cognex, and Datalogic, for enhanced quality control and operational efficiency
- Collaborated with production and IT teams to ensure seamless integration of automation data into the company's reporting infrastructure, providing real-time insights for management
- Maintained compliance with safety standards for all automation and maintenance operations
I.Network Automation S.A.L.
Beirut
09.2002 - 11.2020
- Managed and delivered over 70 industrial automation projects across various sectors, including cement, food, oil, and building automation
- Designed customized automation solutions to meet client needs, improving efficiency and ensuring smooth integration with existing production lines
- Led teams in the installation, commissioning, and maintenance of PLC systems and robotic automation setups, focusing on reliability and operational continuity
- Provided technical consultation and support to sales teams, evaluating client needs and offering tailored solutions for automation projects
- Developed automation software using various programming environments, ensuring compatibility and scalability for future upgrades
- Delivered training sessions to clients and in-house teams, providing technical documentation and hands-on support for new system implementations
Education
Maitrise in Electronics/Electrical Engineering -
Lebanese University
01.2002
Mathematics Baccalaureate -
Antonine Sisters School
Ghazir01.1997
Skills
- Automation Systems: Siemens Simatic Manager, TIA Portal, PCS7, Lenze, Mitsubishi, Beckhoff, Delta
- Robotics: ABB, Epson, SCARA, and Gantry robots; integration and commissioning on production lines
- Vision Systems: Keyence, Cognex, and Datalogic for quality assurance and process optimization
- HMI/SCADA Configuration: WinCC, ProTool, Zenon, Movicon, VisiWinNet, RSView32
- Data Collection & Web Development: Django, Python, JavaScript, HTML for automation data integration
- Servo Drives and Inverters: Siemens, Lenze, Control Technique, ABB, Delta, LG
- Mechanical Design Software: SolidWorks
- Electronics and PCB Design: ESP32, ESP8266, Raspberry, Microchip, ARM, HC11, Xilinx, Proteus, PowerPCB
- RFID Management and Programming
Certification
- Project Management Professional (PMP) Project Management Institute (PMI), Valid from 22 April 2014 – 21 April 2026
- QMS Internal Quality Auditor Bureau Veritas, 2003
- ISO 9000:2000 Series Foundation Training Bureau Veritas, 2003
- Professional Energy Management (PEM) In Progress
Projects
Procoplast Automation and Data Collection Project: Developed a Django-based system to collect data from production robots, calculate KPIs and OEE, and generate real-time production insights, leading to a 10% increase in efficiency., Epson Robot Integration: Installed and configured Epson robots on new production lines, automating complex tasks and reducing manual intervention., Cement Industry Automation: Delivered comprehensive automation solutions for cement factories, enhancing production throughput and reducing operational downtime., Food Industry Automation: Integrated SCADA and PLC systems for food production lines., Vision Systems for Quality Control: Deployed Keyence, Cognex, and Datalogic vision systems to optimize quality control processes, reducing defects and ensuring product consistency.
Training
- Schneider University – Professional Energy Manager (PEM) Training, 2015
- Siemens PCS7 Training – Belgium, 2007
- Lenze L-Force Control Motion Technology Application – Germany, 2010
- ABB DCS Freelance 800F – Lebanon, 2010
- ISO 9000:2000 Series Foundation Training – Bureau Veritas, 2003
- QMS Internal Quality Auditor – Bureau Veritas, 2003
Languages
Arabic: Native, English: Fluent, French: Fluent
Core Competencies
- Automation Maintenance: Preventive and corrective maintenance, personnel and stock management, and robotic system installations
- Automation Systems: PLC Programming (Siemens, Lenze, Vipa, Mitsubishi), SCADA (WinCC, Movicon, VisiWinNet), HMI (Zenon, ProTool)
- Robotics: Epson, ABB, SCARA, and Gantry robots; integration and maintenance for production automation
- Vision Systems: Keyence, Cognex, and Datalogic vision systems for quality control and process optimization
- Data-Driven Optimization: Django-based data collection system for KPI and OEE monitoring using Python, JavaScript, and HTML
- Project Management: Certified PMP with extensive experience in managing large-scale automation maintenance projects
- Industrial Networking: Ethernet TCP/IP, Profibus, Profinet, Modbus, EtherCAT, RS232, RS485
- Mechanical and Electrical Design: SolidWorks, PCB design, and circuit diagrams
Timeline
Automation Maintenance Team Leader
Procoplast, a Methode Electronics Company
01.2021 - Current
I.Network Automation S.A.L.
09.2002 - 11.2020
- Project Management Professional (PMP) Project Management Institute (PMI), Valid from 22 April 2014 – 21 April 2026
- QMS Internal Quality Auditor Bureau Veritas, 2003
- ISO 9000:2000 Series Foundation Training Bureau Veritas, 2003
- Professional Energy Management (PEM) In Progress
Maitrise in Electronics/Electrical Engineering -
Lebanese University
Mathematics Baccalaureate -
Antonine Sisters School
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